BaseLink provides corresponding processing lines for the production of optical lenses and corresponding conveying solutions for the optical lens lathe industry. This year, BaseLink participated in the lens industry exhibition and designed corresponding buffer towers, elevators and stacking systems for the lens industry, providing a complete solution for the integration of the lens vehicle and garage industry.

In the optical lens processing connection line, the main purpose is to connect all the steps of optical lens production, making the lens production form a complete process system. The production of optical lenses requires attention to multiple aspects to ensure the smooth progress of the processing and the quality of the final product. Here are some key points to note

I. Material Selection and Preparation

Material quality: Ensure that the selected raw materials (such as glass, resin, etc.) meet the processing requirements and optical performance standards.

Material inspection: Before processing, strict quality inspection is carried out on raw materials, including appearance inspection, size measurement and performance testing, etc.

Ii. Machining Accuracy Control

Equipment calibration: Ensure that all processing equipment (such as cutting machines, edge grinding machines, polishing machines, etc.) has been calibrated before processing, and the precision meets the requirements.

Processing process monitoring: During the processing, the processing status of the lenses is monitored in real time, including size, shape, surface quality, etc., to ensure that the processing accuracy meets the design requirements.

Iii. Environmental Control

Cleanliness: Maintain the cleanliness of the processing environment to prevent dust, impurities, etc. from contaminating the surface of the lenses.

Temperature and humidity control: According to the material properties and processing requirements, the temperature and humidity of the processing environment are controlled to prevent the lens from deforming or generating stress.

Iv. Optimization of Process Flow

Process design: Reasonably design the processing flow, reduce unnecessary steps and waiting time, and improve processing efficiency.

Process connection: Ensure smooth connection between each process to prevent the lenses from being damaged during transportation.

V. Personnel Operation and Training

Professional training: Provide professional training to operators to enable them to master the correct processing methods and operational skills.

Operating procedures: Formulate detailed operating procedures and require operators to strictly abide by them to ensure the consistency and stability of the processing process.

Vi. Quality Inspection and Control

Quality inspection: Conduct quality inspections on key steps in the processing and the final products to ensure that the optical performance, surface quality, dimensional accuracy, etc. of the lenses meet the design requirements.

Nonconforming product handling: Mark, isolate and process the nonconforming products detected to prevent them from flowing into the next process or the market.

Vii. Safety Protection and Environmental Protection

Safety protection: Strengthen safety protection measures at the processing site, such as wearing protective clothing and protective glasses, to ensure the safety of operators.

Environmental protection measures: Environmental protection measures are taken to treat the wastewater, waste gas and other pollutants generated during the processing to ensure that the processing process meets environmental protection requirements.

In conclusion, in the optical lens processing line, attention should be paid to multiple aspects such as material selection and preparation, processing accuracy control, environmental control, process flow optimization, personnel operation and training, quality inspection and control, as well as safety protection and environmental protection.

In the design of the optical lens processing connection line, BaseLink fully considers the requirements of quality inspection. In the detailed design, it pays more attention to practicality and high quality, improves the stability of lens conveying, and while improving the conveying efficiency, controls the conveying quality, providing a high-quality conveying system for the optical lens workshop automation industry.